Capabilities

From alloy to flight-ready part.

Aerolloy manufactures titanium and nickel-based superalloy materials and components for commercial aircraft, defence, and space - combining melting, forging, casting, machining, and inspection within a single engineering organisation across India and the UK.

The integrated value chain

One accountability boundary, from raw alloy to finished part.

We combine metallurgical capability in titanium and nickel-based superalloys with vertically integrated manufacturing - melting, forging, casting, machining, and inspection - to supply finished, flight-ready components to commercial aircraft, defence, and space programmes. Melting, forging, and casting are operated on a single site at our Strategic Materials Technology Complex in Lucknow; precision machining is delivered through Trac Precision Solutions in Crewe; and metallurgical analysis and non-destructive testing are conducted in-house, in a NABL-accredited laboratory.

Vertical integration of this depth is uncommon for a single supplier. It gives our customers one accountability boundary from raw alloy to finished part - which our sales teams report as the most persuasive proof point in front of global procurement.

What we do

Six steps, one chain.

01 MaterialsWe work in aerospace-grade titanium (Ti-6Al-4V, Ti-6Al-4V ELI, CP-Ti) and nickel-based superalloys (Inconel 718, 713 LC, 738 LC), alongside cobalt-based alloys and customer-specific grades developed under NDA. Materials 02 MeltingFive melting routes operate under one roof. Our VAR titanium-alloy mill has produced ingots at 1,500 tpa since December 2024; vacuum induction melting serves superalloy casting; and VAR titanium casting supports our investment-casting lines. Plasma Arc Melting (>200 tpa) and Electron Beam Cold Hearth Refining (5,000 tpa) are in commissioning. India's first titanium ingot was produced here, in-house. Melting 03 ForgingOur Intelligent Open Die Forging System is rated at 4,300 tonnes for conventional forging and 5,100 tonnes for upsetting, with 12,000 tpa capacity and a 25-tonne manipulator. In production since March 2026, it completed our melt-forge-cast loop. Forging 04 CastingWe cast titanium and superalloy components to 1,800 mm. Equiaxed blades and vanes are in series production; directionally solidified and single-crystal castings are in prototype. Casting 05 MachiningPrecision machining is delivered through Trac Precision Solutions in Crewe - 5-axis grinding, milling, EDM, and fast-hole drilling for engine-component finishing. Machining 06 Inspection & NDTWe inspect in-house: fluorescent penetrant, radiographic (digital, to 60 mm), and ultrasonic testing; Zeiss coordinate metrology with GOM 3D scanning; and a NABL-accredited metallurgical laboratory. Inspection
Strategic Materials Technology Complex

Our value chain operates on a single 50-acre site.

Our value chain is not distributed across a supplier network. It operates on a single 50-acre site at the UP Defence Industrial Corridor, Lucknow Node, built on a ₹1,000 Cr capital commitment from PTC Industries. Six melting, forging, and rolling streams, a NADCAP-accredited shop spanning welding, heat treatment, chemical processing, and non-destructive testing, and a NABL-accredited laboratory operate as one facility under one quality system. Integration of this depth, on a single site, is rare.

Visit SMTC
  • 0150 acres · UP Defence Industrial Corridor, Lucknow Node
  • 02₹1,000 Cr PTC capital commitment
  • 03Six melting, forging, and rolling streams
  • 04NADCAP - welding · heat treatment · chemical processing · NDT
  • 05NABL / ISO 17025-accredited metallurgical laboratory, on site
  • 06Approved on global aerospace and defence AVLs
How we work with customers

A development and supply partner, not a transactional vendor.

Engagements typically run in three steps.

01

Capability discovery

We share alloy and process capability under NDA, and review your specifications and tolerances against our process windows.

02

Qualification

We produce sample castings, forgings, or ingots for your qualification programme, conducting international export-control review where applicable.

03

Supply

We move to series production under long-term agreement, with traceability and metallurgical reporting to your protocols.

Towards Parity

Specifications in hand?

Send us the part envelope. We will come back with process fit, alloy options, and an indicative timeline.