Melting

Five melting routes, under one roof.

Aerolloy operates vacuum arc remelting, vacuum induction melting, titanium casting, and plasma arc melting in production, with electron beam refining in commissioning.

What we do

India's first titanium ingot was produced here, in-house.

We melt titanium and nickel-based superalloys across five routes on a single site. Some routes feed our casting lines; others produce ingots for forging and mill products. India's first titanium ingot was produced here, in-house, without foreign expert supervision.

Routes

Titanium and superalloy melting.

VAR titanium-alloy mill

Ingots to 12,000 kg, 400–1,020 mm diameter; 1,500 tpa. Alloyed and unalloyed titanium.

In production · since December 2024

Vacuum induction melting (VIM)

Superalloy melting for casting, to 1,000 kg per melt.

In production

VAR titanium casting

To 430 kg per melt.

In production · since September 2025

Plasma arc melting (PAM)

>200 tpa; ingots to 400 kg, 150–200 mm diameter.

In production · since January 2026

Electron beam cold hearth refining (EBCHR)

5,000 tpa; ingots to 12,500 kg, 600–840 mm diameter. Supports recycled-scrap-to-ingot, avoiding up to 27 tonnes of CO₂ per tonne of titanium.

Commissioning · September 2026
Towards Parity

Specifications in hand?

Send us the part envelope. We will come back with process fit, alloy options, and an indicative timeline.